MCV Series

Vertical Machining Center

Highlights:

  • Choice of control: SIEMENS 840D, HEIDENHAIN TNC 640, FANUC 31i
  • Travel ranges: X / Y / Z up to 2,030 / 810 / 810 mm
  • Dual pallet changer optional
  • Direct measuring system in all axes
  • Tool magazine with up to 52 pockets
  • Wide range of optional milling spindles HSK-A63 / HSK-A100

The vertical machining centres of the MCV series convince by highest performance and accuracy as well as special reliability and durability. The mechanical stability of the machines is characterized by the robust column construction with reinforced cross-ribbing. Thermal stability is guaranteed by the design of the headstock and its cooling circuit. The robust machines of the MCV series are thus equipped with everything required for rough machining of heavy workpieces as well as for finishing operations. The ball screws and linear guides meet the highest precision requirements and allow the machine to be highly dynamic with rapid traverse rates of 40 m/min. Manual scraping of the contact surfaces on the machine bed and column meet the highest quality requirements. Optionally, the machines can be expanded for 4- or 5-axis machining and equipped with an automatic pallet changer.

TECHNICAL DATA

MCV 1060

 

Working Area  
Travel ranges X / Y / Z 1,050 x 640 x 800 mm
Feedrate / Rapid traverse X / Y / Z 40 m/min
Acceleration X / Y / Z 5 m/s²
Clamping surface 1,320 × 620 mm
Max. tableload 1,350 kg
No. of T-slots x width x pitch 5 × 18 mm × 125 mm
Control  
Control SIEMENS / HEIDENHAIN / FANUC
Pallet changer  
Clamping surface palett 1,320 × 620 mm
Max. load 900 kg
Palett change time 15 s
No. of T-slots x width x pitch 5 × 18 mm × 125 mm
Spindle CS-40-238-A (Standard)  
Power (S1 / S6) 40 / 48 kW
Torque (S1 / S6) 280 / 340 Nm
Tool taper HSK-A100
Nominal speed 1,350 rpm
Max. speed 15,000 rpm
Further spindle options see below
Accuracy acc. VDI / DGQ 3441  
Measuring system direct
Positioning accuracy X / Y / Z 0.008 mm
Repeatability X / Y / Z 0.005 mm
Tool magazine HSK-A100  
No. of pockets 24
Max. tool diameter 110 mm / 210 mm (for empty neighbouring spaces)
Max. tool length 350 mm
Max. tool weight 20 kg
Tool change time right handed tool changer 2.9 s
Tool change time left handed tool changer 3.9 s

 

MCV 1260

 

Working Area  
Travel ranges X / Y / Z 1,300 x 640 x 800 mm
Feed / Rapid traverse X / Y / Z 40 m/min
Acceleration X / Y / Z 5 m/s²
Clamping surface 1,500 × 620 mm
Max. tableload 1,350 kg
No. of T-slots x width x pitch 5 × 18 mm × 125 mm
Control  
Control SIEMENS / HEIDENHAIN / FANUC
Pallet changer  
Clamping surface palett 1,320 × 620 mm
Max. load 900 kg
Palett change time 15 s
No. of T-slots x width x pitch 5 × 18 mm × 125 mm
Spindle CS-40-238-A (Standard)  
Power (S1 / S6) 40 / 48 kW
Torque (S1 / S6) 280 / 340 Nm
Tool taper HSK-A100
Nominal speed 1,350 rpm
Max. speed 15,000 rpm
Further spindle options see below
Accuracy acc. VDI / DGQ 3441  
Measuring system direct
Positioning accuracy X / Y / Z 0.008 mm
Repeatability X / Y / Z 0.005 mm
Tool magazine HSK-A100  
No. of pockets 24
Max. tool diameter 110 mm / 210 mm (for empty neighbouring spaces)
Max. tool lengt 350 mm
Max. tool weight 20 kg
Tool change time right handed tool changer 2.9 s
Tool change time left handed tool changer 3.9 s

 

MCV 1680

 

Working Area  
Travel ranges X / Y / Z 1,650 x 810 x 810 mm
Feedrate / Rapid traverse X / Y / Z 30 m/min
Acceleration X / Y / Z 3.5 m/s²
Clamping surface 1,800 x 780 mm
Max. tableload 2,500 kg
No. of T-slots x width x pitch 5 x 18 x 160 mm
Control  
Control SIEMENS / HEIDENHAIN / FANUC
Spindle CS-40-238-A (Standard)  
Power (S1 / S6) 40 / 48 kW
Torque (S1 / S6) 280 / 340 Nm
Tool taper HSK-A100
Nominal speed 1,350 rpm
Max. speed 15,000 rpm
Further spindle options see below
Accuracy acc. VDI / DGQ 3441  
Measuring system direct
Positioning accuracy X / Y / Z 0.009 mm
Repeatability X / Y / Z 0.005 mm
Tool magazine HSK-A100  
No. of pockets 24
Max. tool diameter 110 mm / 210 mm (for empty neighbouring spaces)
Max. tool lengt 350 mm
Max. tool weight 20 kg
Tool change time 4.5 s

 

MCV 2080

 

Working Area  
Travel ranges X / Y / Z 2,030 x 810 x 810 mm
Feedrate / Rapid traverse X / Y / Z 30 m/min
Acceleration X / Y / Z 3.5 m/s²
Clamping surface 2,200 x 780 mm
Max. tableload 3,000 kg
No. of T-slots x width x pitch 5 x 18 x 160 mm
Control  
Control SIEMENS / HEIDENHAIN / FANUC
Spindle CS-40-238-A (Standard)  
Power (S1 / S6) 40 / 48 kW
Torque (S1 / S6) 280 / 340 Nm
Tool taper HSK-A100
Nominal speed 1,350 rpm
Max. speed 15,000 rpm
Further spindle options see below
Accuracy acc. VDI / DGQ 3441  
Measuring system direct
Positioning accuracy X / Y / Z 0.009 mm
Repeatability X / Y / Z 0.005 mm
Tool magazine HSK-A100  
No. of locations 24
Max. tool diameter 110 mm / 210 mm (for empty neighbouring spaces)
Max. tool lengt 350 mm
Max. tool weight 20 kg
Tool change time 4.5 s

 

Pallet changer

The machines MCV 1060 and MCV 1260 can be optionally equipped with an automatic pallet changer. This convinces with a fast pallet change time of only 15 seconds. The maximum load weight is 900 kg and also allows the automatic changing of heavy workpieces

 

Highlights pallet changer

  • Dual pallet size: 1.320 x 620 mm
  • Changing time: 15 s
  • Loading weight: 900 kg
  • Fully automatic Plug & Play
  • Retrofittable

Milling wihtout compromises

With the MCV standard equipment

Our MCV series is already equipped with everything you need for a direct start into 3-axis machining in the standard version. Of course, you can expand it with a wide range of options.

 

Standard equipment MCV

  • SIEMENS 840 D, HEIDENHAIN TNC 640, FANUC 31i
  • Direct measuring system in all axes
  • CYTEC-Spindle with 15.000 rpm 40/48 kW, 280/340 Nm (S1/S6)
  • Internal cooling supply
  • Double sliding doors for best accessibility to the workpiece
  • Tool magazine with automatic tool changer and 24 pockets
  • Signal lamp
  • Chip conveyor

 

Options

  • Additional swivel rotary table with 4. and 5. axis
  • Workpiece measuring probe
  • Additional tool magazine capacity
  • Tool measuring system
  • Workspace flushing
  • Oil and emulsion mist extraction
  • Vibration Analysis
  • Remote maintenance

 

Spindle technology

Our motor spindles impress with fast run-up times and highest quality. Innovative sensor technology permanently monitors the milling process and ensures trouble-free production. Optimum heat dissipation is guaranteed by the optimised machine design and the water cooling system integrated into the spindle. In addition to the standard main spindle, other spindle variants are available as an option.

Highlights main spindle:

  • Integrated spindle motor
  • HSK-A63/-A100 Tool holder
  • Automatic tool clamping system
  • External coolant supply via spray nozzles
  • Internal coolant supply (option)
  • Hydraulic clamping system
  • Grease lubrication
  • Internal spindle cooling by fluids
  • Hybrid bearing ⌀ 70 mm
  • Minimum quantity lubrication (option)
Spindle CS-40-238-A  
Power (S1 / 40% ED) 40 / 48 kW
Torque (S1 / S6) 280 / 340 Nm
Tool taper HSK-A100
Nominal speed 1,350  rpm
Max. speed 15,000 rpm

Spindle options

Our motor spindles impress with fast run-up times and highest quality. Innovative sensor technology permanently monitors the milling process and ensures trouble-free production. Optimum heat dissipation is guaranteed by the optimised machine design and the water cooling system integrated into the spindle. In addition to the standard main spindle, other spindle options are available for you.

CS-21-180-S

Power S1 21 kW
Power S6 27 kW
Torque S1 100 Nm
Torque S6 130 Nm
Lubrication Grease
Tool taper HSK-A63
Nominal speed 2,000 rpm
Max. speed 18,000 rpm

 

CS-28-180-A

Power S1 28 kW
Power S6 35 kW
Torque S1 90 Nm
Torque S6 113 Nm
Lubrication Grease/Oil/Air
Tool taper HSK-A63
Nominal speed 2,000 rpm
Max. speed 20,000 rpm

 

 

CS-27-180-S

Power S1 27 kW
Power S6 32 kW
Torque S1 130 Nm
Torque S6 170 Nm
Lubrication Grease
Tool taper HSK-A100
Nominal speed 2,000 rpm
Max. speed 12,000 rpm

 

 

CS-34-180-S

Power S1 34 kW
Power S6 43 kW
Torque S1 170 Nm
Torque S6 220 Nm
Lubrication Grease
Tool taper HSK-A100
Nominal speed 2,000 rpm
Max. speed 12,000 rpm

 

CS-40-180-S

Power S1 40 kW
Power S6 51 kW
Torque S1 67 Nm
Torque S6253 85 Nm
Lubrication Grease
Tool taper HSK-A63
Nominal speed 5,700 rpm
Max. speed 24,000 rpm

 

CS-42-180-S

Power S1 42 kW
Power S6 53 kW
Torque S1 201 Nm
Torque S6 253 Nm
Lubrication Grease
Tool taper HSK-A100
Nominal speed 2,000 rpm
Max. speed 12,000 rpm

 

CS-40-200-S

Power S1 40 kW
Power S6 50 kW
Torque S1 160 Nm
Torque S6 200 Nm
Lubrication Grease
Tool taper HSK-A100
Nominal speed 2,400 rpm
Max. speed 15,000 rpm

 

CS-50-200-S

Power S1 50 kW
Power S6 64 kW
Torque S1 240 Nm
Torque S6 300 Nm
Lubrication Grease
Tool taper HSK-A100
Nominal speed 2,000 rpm
Max. speed 8,000 rpm

 

 

CS-70-200-S

Power S1 70 kW
Power S6 90 kW
Torque S1 85 Nm
Torque S6 105 Nm
Lubrication Oil/Air
Tool taper HSK-A63
Nominal speed 8,000 rpm
Max. speed 24,000 rpm

 

 

CS-40-238-A

Power S1 40 kW
Power S6 48 kW
Torque S1 280 Nm
Torque S6 340 Nm
Lubrication Grease
Tool taper HSK-A63
Nominal speed 1,350 rpm
Max. speed 15,000 rpm

 

CS-50-238-A

Power S1 50 kW
Power S6 67 kW
Torque S1 240 Nm
Torque S6 315 Nm
Lubrication Grease
Tool taper HSK-A100
Nominal speed 2,000 rpm
Max. speed 15,000 rpm

 

CS-42-238-S

Power S1 42 kW
Power S6 55 kW
Torque S1 400 Nm
Torque S6 525 Nm
Lubrication Grease
Tool taper HSK-A100 / SK50 / C8
Nominal speed 1,000 rpm
Max. speed 8,000 rpm

 

 

CS-70-238-S

Power S1 70 kW
Power S6 90 kW
Torque S1 85 Nm
Torque S6 105 Nm
Lubrication Grease
Tool taper HSK-A63
Nominal speed 7,000 rpm
Max. speed 22,000 rpm

 

 

CS-73-260-A

Power S1 73 kW
Power S6 92 kW
Torque S1 398 Nm
Torque S6 508 Nm
Lubrication Grease
Tool taper HSK-A100
Nominal speed 1,750 rpm
Max. speed 5,000 rpm

 

CS-75-260-A

Power S1 75 kW
Power S6 94 kW
Torque S1 484 Nm
Torque S6 620 Nm
Lubrication Grease
Tool taper HSK-A100/SK 50
Nominal speed 1,600 rpm
Max. speed 10,000 rpm

 

CS-115-260-S

Power S1 115 kW
Power S6 138 kW
Torque S1 700 Nm
Torque S6 824 Nm
Lubrication Grease
Tool taper HSK-A100/SK50
Nominal speed 1,600 rpm
Max. speed 5,000 rpm